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Engineer Working on Hydraulic System Components

Safety in the Use of Hydraulic Machines in Metalworking: Regulations and Tips

Hydraulic machines are essential tools in metalworking and heavy industry production processes. The use of these powerful machines involves significant risks, making it essential to implement strict safety measures. This article will explore the current regulations, maintenance procedures, and safe operational practices necessary to protect operator safety and ensure operational continuity.

Safety Regulations and Certifications: Ensuring Compliance

Hydraulic machines must comply with strict regulations, such as the Machinery Directive 2006/42/EC, which sets essential safety requirements for all industrial machinery marketed within the European Union. These regulations require manufacturers to implement advanced protection systems, such as automatic brakes and control valves, to prevent malfunctions and operational hazards.

The CE marking, a symbol of compliance with European standards, not only enhances workplace safety but also reduces legal liabilities in the event of accidents. The adoption of pressure sensors and automatic switches, which monitor the operational parameters of the machines, improves safety and equipment lifespan, helping reduce maintenance and repair costs.

Maintaining Safety through Periodic Inspections

It is the responsibility of employers to ensure that hydraulic machines undergo regular technical inspections. The law requires that every operator receives specific and thorough training on the safe use of the machines, as well as periodic checks on safety systems such as lock valves and emergency devices. Keeping an up-to-date record of these inspections demonstrates due diligence in maintaining a safe working environment and compliance with regulations.

Maintenance Practices for Operational Efficiency and Safety

Dividing maintenance into preventive and corrective allows for the prevention of mechanical failures and enhances the reliability of the machines. Preventive maintenance should include regular checks of hydraulic oil levels, cleaning of filters, and pressure verification, while corrective maintenance addresses specific problems such as oil leaks or pressure drops.

Training and Personal Protection: Safeguarding Operators

Ongoing operator training and proper use of Personal Protective Equipment (PPE) are crucial. Each operator must be trained in emergency procedures and in recognizing signs of malfunction. The use of PPE, such as cut-resistant gloves, protective eyewear, and hearing protection, is essential to minimize risks associated with machine operation.

Conclusion: Committing to a Safe Work Environment

Safety in the use of hydraulic machines is vital for companies aiming to maintain high standards of quality and operational reliability. Relying on industry experts, like Riva Tecnoimpianti, with experience since 1968 and a leader in safety solutions, means choosing a trusted partner for design, maintenance, and sustainable innovation. To learn more about our customized solutions and advanced technical support, contact us today.